Flat-die Pellet Mill
Model: 550
Power: 55KW
Output: 800-1000kg/h
Pellet diameter: 2.5mm-12mm
Scope of application: Suitable for large, medium and small aquaculture, grain feed processing plants, livestock farms, poultry farms, individual farmers and small and medium-sized farms, farmers or large, medium and small feed processing plants.
Flat-die Pellet Mill Introduction
A Flat-die Pellet Mill is a mechanical device that presses powdered raw materials into pellets. It is widely used in feed, fertilizer, biomass energy and other fields. Through the synergistic effect of the mold and the pressing wheel, materials with a moisture content of 12%-25% can be processed into high-density pellets, significantly improving storage and transportation efficiency. Compared with the ring die pellet machine, the Flat-die Pellet Mills has the characteristics of compact structure and low energy consumption.
Common types of Flat-die Pellet Mill
Small household model: power 5-15kW, suitable for family farms or small farms
Medium-sized commercial model: power 15-55kW, meeting the needs of small and medium-sized feed processing plants
Large industrial model: power above 55kW, equipped with an automatic feeding system
Core advantages of Flat-die Pellet machine
Energy saving and high efficiency: 20%-30% more power saving than ring die models
Low failure rate: flat molds are easier to maintain and replace
Wide range of raw materials: can process a variety of materials such as straw, soybean meal, corn, etc.
Pellets Good molding: the finished particles have uniform density and the surface finish is more than 90%
Equipment structure of Flat-die Pellet Mill
It mainly includes six modules:
Feed hopper (stainless steel material for corrosion resistance)
Press roller assembly (alloy steel heat treatment process)
Flat die plate (hardness HRC58-62)
Discharging device (adjustable particle length)
Transmission system (gear box + pulley)
Motor frame (shock-absorbing rubber pad design)
Detailed explanation of working principle of Flat-die Pellet Mill
After the material enters the extrusion bin from the feed port, the rotating press roller forces the raw material into the flat die hole. At a friction temperature of 60-100℃, lignin softens to form a natural binder, which is finally extruded into cylindrical particles. The entire pressing process does not require the addition of chemical adhesives, which meets environmental protection requirements.
Operation and use specifications
Preparation before use:
Check the mold gap (recommended 0.1-0.3mm)
New machine needs to be run-in: first run it with bran for 30 minutes
Normal operation stage:
Maintain uniform feed speed
Observe the fluctuation of the ammeter (not exceeding 10% of the rated value)
Clean the mold hole regularly (clean once every 8 hours)
Stop maintenance:
Apply anti-rust oil after the equipment cools down
Check the tightness of the transmission belt
Record the wear of wearing parts
After-sale Service
- – HKB provides advanced grain safety storage technology to assure your grain silo 100% quality stability.
- – grain silo Quality guarantee is one year after installation and commissioning or 18 months after leaving China Port. Maturity is the first.
- – 7 days x 24 hours service, within 24 hours reply/solve of any technical issues upon request.
- – Routinely telephone track to remove all might be problems grain silo or issues guarantying the whole system grain silo long-lasting safety and reliability.
- – HKB will consider all other needs like customs clearance, sea delivery, insurance, customs tax benefit plan, documentation, etc. So our respected Users feel so relaxed and easy to get the grain silo system well.
