Ring die pellet machine
Model：SZLH200
Output：1-2.5 tons/hour
Main motor power：22kw
Tempering motor power：1.5kw
Screw conveying speed：12-120rpm
Pellet specifications：φ2,φ3,φ4,φ4.5,φ5,φ6,φ8,φ10mm
Ring die pellet machine Introduction
A ring die pellet machine is a professional feed and biomass processing machine primarily used to process powdered or granular raw materials into uniform, dense pellets. Its core structure consists of a ring die, a pressure roller, a transmission system, and a motor. The rotation of the ring die drives the pressure roller to squeeze the raw materials into pellets. Ring die pellet machines are widely used in livestock and poultry feed processing, forage pellets, wood chip pellets, and biomass fuel, and are an indispensable core equipment in modern pellet production line.
Operating Principle of a Ring Die Pellet Machine
The working principle of the Ring die pellet machine is mainly “extrusion molding”. After the powdered raw materials are mixed evenly, they are fed into the ring mold through the feeding system. Under the action of the ring die at high speed, the pressing roller applies pressure to the raw material, extruded through the ring die hole, and compacted under high temperature and high pressure to form particles with smooth surface and uniform density. During this process, the close coordination between the ring mold and the press roller and the control of the moisture content and formula ratio of the raw materials are the key factors that determine the quality of the particles.
Product Parameters
| Model | Power (KW) | Capacity (T/H) | Ring Die Inner Diameter (MM) | No. of Pressure Rollers | Feeder Power (KW) | Conditioner Power (KW) | Particle Size (MM) |
|---|---|---|---|---|---|---|---|
| SZLH350 | 30×2 | 2 – 6 | Φ350 | 2 | 0.75 | 5.5 | Φ2 – Φ10 |
| SZLH420 | 55×2 | 2 – 12 | Φ420 | 2 | 1.5 | 5.5 | Φ2 – Φ10 |
| SZLH420TW | 55×2 | 2 – 14 | Φ460 | 2 | 1.5 | 5.5 | Φ2 – Φ10 |
| SZLH600 | 75×2 | 4 – 20 | Φ550 | 3 | 1.5 | 7.5 | Φ2 – Φ10 |
| SZLH1200 | 90/110×2 | 4 – 27 | Φ650 | 3 | 2.2 | 11 | Φ2 – Φ10 |
Product Structure and Design Advantages
Ring Die and Press Roller
The ring mold granulator is made of high-strength alloy steel or special wear-resistant materials to ensure stability under long-term high load operation. The pressing roller is precision-processed, which can achieve uniform pressing of raw materials and extend the service life of the equipment.
Drive System
A gear or belt drive system provides stable power transmission, smooth operation, and low noise, reducing maintenance and improving production efficiency.
Feed and Discharge System
The feed inlet is rationally designed to accommodate a variety of materials. The adjustable discharge outlet facilitates discharge after pellet formation, minimizing backflow and clogging.
Overall Machine
The whole machine is welded from high-strength steel plates, and can also adopt a modular design. The overall structure is compact, which is easy to install and daily maintenance. The surface of the fuselage is rust-proof and durable, and can adapt to various production environments.
Applications of Ring Die Pellet Mill
The Ring die pellet machine is widely used in many fields due to its high discharge particle density and good molding effect:
Livestock and poultry feed processing
The equipment can make raw materials such as corn, soybean meal, wheat bran, etc. into feed pellets suitable for chickens, ducks, pigs, and cattle, which not only improves feed utilization, but also helps animals grow healthily.
Biomass fuel processing
Powdered biomass raw materials such as wood chips, rice husks, straws, etc. can be pressed into fuel particles, which is easy to transport and store, and at the same time has high energy density and good combustion efficiency.
Other Industrial Applications
This equipment can be widely used in industries such as fertilizers, plastic pellets and pharmaceutical preparations, and can flexibly adjust the ring scale and rotation speed according to different materials to meet a variety of production needs.
Advantages of Ring Die Pellet Mill
High Production Efficiency
The precisely designed ring die and roller system enables continuous and stable production with high output, making it suitable for medium and large pellet production lines.
Excellent Pellet Formation
The molded particles have high firmness, smooth surface, easy storage, and reduce crushing rate.
Wide Application Range
It can process a variety of raw materials to meet the material needs of different particle sizes, humidity and formulas.
Energy Saving and Environmental Protection
Modern Ring die pellet machines are equipped with high-performance motors and improved transmissions, which not only saves energy, but also has low vibration and low noise during operation. The machine can also be connected to dust removal equipment to effectively control dust pollution generated during the production process and make production more environmentally friendly.
Easy Operation and Maintenance
The equipment adopts a segmented design, easy to disassemble and clean, simple maintenance, can effectively reduce downtime and improve work efficiency.
How to Choose the Right Ring Die Pellet Mill
When selecting a ring die pellet mill, a comprehensive assessment should be conducted based on production needs, raw material characteristics, and output requirements:
Output Requirements
Select different models and specifications of ring die pellet mills based on daily processing volume to avoid equipment that is too large or too small, impacting production efficiency.
Raw Material Type
Determine the ring die aperture and press roller design to suit the pressing characteristics of different raw materials and ensure pellet quality.
Pellet Specifications
The ring die aperture and press pressure can be adjusted according to the target application to achieve the desired pellet diameter and density.
Budgeting and Maintenance
Choose equipment with high-quality materials and mature processes, taking into account the cost and long-term service life, while taking into account the convenience of replacement of consumable parts.
Advantages of the Kebang Ring Die Pellet Mill
As an industry-leading brand, the Kebang Ring Die Pellet Mill offers numerous advantages in design and manufacturing:
Highly wear-resistant materials ensure long-term operation without wear.
Advanced mold processing technology ensures uniform pellet formation.
Intelligent control system can monitor temperature, pressure and speed in real time.
The modular design makes equipment disassembly, cleaning and maintenance simple, and can quickly deal with problems during production, reducing downtime and ensuring continuous production.
Kebang Huan Mould Granulation Machine can provide customized solutions according to customer needs, and is suitable for different types of raw materials and production line scales. It is an ideal equipment choice for modern pellet manufacturers.</p>
Summary
With its high efficiency, stability and versatility, the Ring die pellet machine has become the core equipment for feed processing and biomas
s pellet production. Through precise structural design, optimized production process and intelligent control, the ring mold granulator not only improves production efficiency, but also ensures the stability of particle quality. When selecting a ring mold granulator, reasonable selection should be carried out in combination with raw material characteristics, production scale and particle requirements to maximize production efficiency. With its technical advantages and reliable performance, Kebang Huan Mould Granular Machine helps enterprises achieve efficient, energy-saving and sustainable production.
After-sale Service
- – HKB provides advanced grain safety storage technology to assure your grain silo 100% quality stability.
- – grain silo Quality guarantee is one year after installation and commissioning or 18 months after leaving China Port. Maturity is the first.
- – 7 days x 24 hours service, within 24 hours reply/solve of any technical issues upon request.
- – Routinely telephone track to remove all might be problems grain silo or issues guarantying the whole system grain silo long-lasting safety and reliability.
- – HKB will consider all other needs like customs clearance, sea delivery, insurance, customs tax benefit plan, documentation, etc. So our respected Users feel so relaxed and easy to get the grain silo system well.
