Product Introduction of Kebang Chicken Feed Production Line
The Kebang chicken feed production line is a fully automated production line integrating raw material crushing, mixing, pelletizing, cooling, screening and packaging, specially designed for chicken feed processing. This production line is suitable for the production of broilers, broilers, laying hens and functional feed. It can produce chicken feed of different particle sizes and meet the diverse demands from small-scale farms to large-scale feed factories.
Product Introduction of Kebang Chicken Feed Production Line Introduction
The Kebang chicken feed production line is a fully automated production line integrating raw material crushing, mixing, pelletizing, cooling, screening and packaging, specially designed for chicken feed processing. This production line is suitable for the production of broilers, broilers, laying hens and functional feed. It can produce chicken feed of different particle sizes and meet the diverse demands from small-scale farms to large-scale feed factories.
The entire production line equipment adopts advanced technology and high-quality materials, featuring a reasonable structure, simple operation and stable operation. The process design is scientific, the equipment is safe and reliable, and it can efficiently achieve the full-process automated management of chicken feed production.
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- 3-5t/h pig feed production line
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- 3-5t/h pig feed production line
Application Scope of the Production Line
The Kebang chicken feed production line can be widely applied in the following scenarios:
Brooding chicken feed: Provide high-protein and high-energy feed to promote the healthy growth and immunity enhancement of chicks.
Broiler feed: Supports rapid weight gain, improves feed conversion rate and breeding efficiency.
Laying hen feed: Optimizes eggshell quality and egg production rate, rich in vitamins and minerals.
Functional chicken feed: It is used to add special nutrients or drug components to meet the nutritional needs of chickens at different growth stages.
This production line can adjust the diameter of feed pellets according to different breeding needs, generally ranging from 2 to 6mm, ensuring palatability and digestibility.
Technical Parameters of the Production Line
| System | Main Equipment | Power (kW) | Capacity (t/h) | Material / Features |
|---|---|---|---|---|
| Raw Material Receiving & Crushing System | Feeding Screw Conveyor, Closed-Type Screw Conveyor, Water-Drop Crusher | 13.25 | 63.2 | Carbon Steel / Stainless Steel, Wear-Resistant, Explosion-Proof, Automatic Iron Removal |
| Mixing System | Single-Shaft Double-Ring Mixer, Bucket Elevator, Magnetic Separator | 10.05 | 18 | Dead-Angle-Free Mixing, Mixing Uniformity CV＜7%, Pneumatic Components from Taiwan AIRTAC |
| Pelleting & Cooling System | Double-Belt Pelletizer, Counterflow Cooler, Roller Crusher | 24.18 | 91.75 | Uniform Pellet Formation, Even Cooling, Anti-Cracking |
| Finished Product Screening & Packaging System | Rotary Grading Sieve, Packing Scale, Sewing Conveyor | 9.05 | 6 | Streamlined Design without Material Accumulation, Accurate Packaging, Environmentally Friendly |
| Auxiliary Section | Air Compressor, Steam System | Customer-Supplied | – | Provides Compressed Air and Steam Heating |
This production line is rationally designed, occupies a compact area, has a stable output, and is easy to maintain. It is suitable for continuous production and efficient operation.
Advantages of the Production Line
Fully automated control
The production line can achieve full automation from raw material feeding, crushing, mixing, granulation, cooling, screening to packaging. It is equipped with a PLC or central control system, which is easy to operate and has high production efficiency.
Efficient crushing and uniform mixing
The water-drop type pulverizer is designed to effectively prevent material circulation and improve pulverization efficiency. The single-shaft double-ring belt mixer achieves rapid and uniform mixing, with CV < 7%, ensuring consistent feed formula for each batch of chickens.
Advanced granulation technology
The double-belt granulator is designed with an independent air inlet, which can automatically adjust the air volume according to the material quantity. It ensures uniform granulation, good shaping and low crushing rate. The double-roller granulator can crush large particles and is suitable for feed of chicks and laying hens.
Reliable cooling and dust removal system
Counter-flow coolers can evenly cool particles and reduce breakage. Fans and cyclone dust collectors ensure that there is no dust overflow in the production workshop, making it environmentally friendly and green.
High-precision screening and packaging
The rotary classification screen can remove substandard particles and ensure uniform particle size. The automatic weighing, packaging and sewing machine features high precision, stable packaging, environmental friendliness and safety.
Safe and durable
The crushing, granulation and lifting equipment is equipped with explosion-proof ports. The shaft ends adopt high-precision packing seals, and key components use wear-resistant or rubber-coated wheel materials to extend the service life of the equipment.
Production Process Flow of Chicken Feed
The Kebang chicken feed production line adopts a scientific and reasonable technological process. The specific steps are as follows:
Raw material reception and pretreatment
The raw materials are sent into the crusher by the feeding screw elevator for pre-crushing.
The pulse dust collector synchronously removes dust to prevent dust explosions and ensure production safety.
The crushed raw materials are evenly conveyed to the mixing system by a closed-air screw conveyor.
Raw material mixing
The crushed raw materials are centrally stored in the mixing silo.
The single-shaft double-ring belt mixer is used for uniform mixing, with a large bottom door design to minimize residual materials.
The permanent magnetic cylinder automatically removes iron to prevent metal impurities from entering the granulator or being consumed by chickens.
Granulation and cooling
The mixture enters the double-belt granulator to form chicken feed pellets, and the particle size can be adjusted.
The double-roller granulator can further crush large particles to meet the feed requirements of chicks.
The counter-flow cooler cools the particles, ensuring that the feed temperature is suitable for storage and transportation, and reducing the breakage rate.
Finished product screening and packaging
The cooled particles are screened by rotary classification to remove powder or substandard particles.
The automatic weighing and packaging machine provides precise packaging, and the sewing machine can sew double-layer feed bags to ensure packaging quality.
The packaged feed can be stored or directly delivered for use.
Auxiliary system guarantee
The air compressor provides the pressure required for pneumatic components.
The steam system can temper the raw materials before pelletizing, improving the pellet formation rate and feed digestibility.
Methods for Preparing Chicken Feed
Determine nutritional requirements
The formulation of chicken feed should determine the nutritional ratio based on the growth stage of the chickens. Laying hens generally require 16 to 18% crude protein, with an energy intake of 2800 to 3000 kcal/kg. Broilers have a relatively high demand for protein during their growth period, which can reach 20% to 24%. In addition, vitamins (such as A, D3, E, etc.) and minerals (calcium, phosphorus, sodium, trace elements) must meet the physiological needs of chickens to ensure growth and egg-laying performance.
Select raw materials
The main energy raw materials can be selected from corn, wheat or sorghum. High-quality protein sources include soybean meal, fish meal or spirulina. Calcium sources can be stone powder or shell powder, and phosphorus sources can be bone meal or calcium hydrogen phosphate. Supplement minerals with salt and trace elements; When necessary, enzyme preparations, probiotics or amino acid supplements can be added to improve feed digestibility and intestinal health.
Crushing and mixing
After crushing the raw materials to an appropriate particle size, mix them evenly in accordance with the formula ratio. To ensure uniform particle size and no lumps, a mixer or professional mixing equipment can be used.
Feed processing and storage
After processing, the feed should be kept dry, clean and free from mold. Store them in batches in a well-ventilated, dry and light-proof environment to prevent moisture, mold and pests, so as to ensure the health of the chickens and prevent the loss of feed nutrients.
Reasons for Choosing Kebang Chicken Feed Production Line
The equipment is advanced and reliable
All equipment is designed in accordance with international standards. The motors, fans and reducers have undergone dynamic balance tests and operate smoothly.
Efficient production
The daily output of a single production line can reach tens of tons, saving labor costs and meeting the production demands of chicken feed of different scales.
Safe operation
Fully automated operation, managed by a central control system, explosion-proof and dust-proof design to ensure employee safety.
Low maintenance cost
The crusher, mixer, granulator and elevator are made of wear-resistant materials and feature high-precision seals to reduce wear and extend service life.
Energy conservation and environmental protection
The dust removal system effectively controls dust emissions, and energy-saving motors reduce energy consumption, which is in line with the concept of green production.
Conclusion
The Kebang chicken feed production line, with its core advantages of high efficiency, energy conservation, safety and environmental protection, provides a complete chicken feed production solution. Whether it is the production of feed for brooding chickens, broilers or laying hens, the Kebang production line can meet the high-quality production requirements and provide stable and reliable feed production guarantees for modern chicken farming.
Choose Kebang, choose an efficient, intelligent and green chicken feed production solution.
After-sale Service
- – HKB provides advanced grain safety storage technology to assure your grain silo 100% quality stability.
- – grain silo Quality guarantee is one year after installation and commissioning or 18 months after leaving China Port. Maturity is the first.
- – 7 days x 24 hours service, within 24 hours reply/solve of any technical issues upon request.
- – Routinely telephone track to remove all might be problems grain silo or issues guarantying the whole system grain silo long-lasting safety and reliability.
- – HKB will consider all other needs like customs clearance, sea delivery, insurance, customs tax benefit plan, documentation, etc. So our respected Users feel so relaxed and easy to get the grain silo system well.
